Case story database

Search for Successfully Implemented Alternatives

You can use the free text search function to find information in the case story database. Most suitable are: substance name and other substance identifier (EC- and CAS-number). You can refine your search after first entry for sector-, function- and process-categories. The case studies are meant to serve as source of inspiration and ideas for substitution. The alternatives are constantly being developed further. We therefore recommend that you to check in each individual case whether an alternative is suitable for your applications and purposes. If you are aware of any other relevant information that is not mentioned in the current case story, please contact SUBSPORTplus.

In order to utilize information in the best way, please take note of the SUBSPORTplus methodology on case stories!

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Substitution of a neurotoxic solvent that contained acetates and acetone used in the cleaning of metal parts

A company specialized in the manufacture of parts and accessories for cars used a solvent based on butyl acetate, acetone and acetates used for the degreasing of metal parts. The trade union?s (CC.OO.) health and safety department in Valencia (Spain) detected the neurotoxicants which implied serious damages to workers? health and safety. After a process of negotiation with the employers the solvent was replaced by a safer product based on potassium hydroxide, n-propanol and ethyl acetate.

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Substitution eines neurotoxischen Lösungsmittels aus Acetat und Aceton für die Reinigung von Metallteilen

Ein auf die Herstellung von Autoteilen und -zubehör spezialisiertes Unternehmen verwendete ein Lösungsmittel auf Basis von Butylacetat, Aceton und einem anderen Acetat für die Entfettung von Metallteilen. Die Arbeitsschutzabteilung der Gewerkschaft (CC.OO.) in Valencia (Spanien) ermittelte nervenschädigende Stoffe, die schwere gesundheitliche Schäden bei Arbeitnehmern hervorrufen können. Nach einem Verhandlungsprozess mit den Arbeitgebern wurde das Lösungsmittel durch ein weniger gefährliches Produkt auf Basis von Kaliumhydroxid, n-Propanol und Ethylacetat ersetzt.

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Corrosion protection within industrial surface treatment

For industrial surface treatment the products are usually chosen on a basis of their technical properties. These products, however, can have serious consequences for the working environment and the external environment. The brochure that provides the basis for this case story contains a ranking system used for industrial surface treatment which takes the working environment and the external environment into account.

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Reinigung von Trommelbremsen in Lastwagen und Transportern mit erhitztem Leitungswasser

Eine Reparaturwerkstatt hat einen typischen Bremsenreiniger durch ein neues Gerät ersetzt, das erhitztes Leitungswasser verwendet. Das heiße Leitungswasser (95°C) wird in dem kleinen und mittleren Unternehmen (KMU) für die Reinigung von Lastwagen- und Transportertrommelbremsen von Matsch, Staub und Sand sowie zu Reparatur- und Wartungszwecken verwendet.

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Cleaning of lorry and van drum brakes by heated tap water

A small and medium sized service station has substituted a typical brake cleaner with a new equipment using heated tap water. The heated tap water (95°C) is used for the cleaning of lorry and van drum brakes from mud, dust and sand for repair and maintenance purposes.

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Cleaning of motorbike repair parts using vegetable oil esters

In a repair workshop open to children, young people, and adults motorcycle repaired parts are cleaned on a wash stand from dust, oil, grease, soot, tar, metal shavings, oxides, sand and salt. For the manual cleaning vegetable oil-based esters are used as alternative to hydrocarbon solvents.

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Cleaning of wafer frames with brushing machines using tap water

Manufacturer of electronic components cleaned wafer frames made of fibre glass plastic using a continuous flow brushing machine with tap water. Formerly, components were cleaned manually with solvents.

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The cleaning of car brakes by hot-water low-pressure spray washer

Small and medium service stations cleaned brakes for repair- and maintenance purposes by heated tap water on a wash stand fitted with a flow heater and a spray gun. Formerly, the enterpriser used typical brake cleaner containing naphtha, hydrotreated heavy.

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Paint stripping of dashboards

This case story covers the replacement of a paint stripper containing dichloromethane by safer alternative products based on benzyl alcohol and formic acid. The alternative is used for removing of incorrectly applied paint on dashboards made of root wood.

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Safer Alternatives to Solvent Aerosol Automotive Cleaning Products

This is a report from a study with the aim to identify products for automotive cleaning that functions well and that contain low or no amounts of volatile organic compounds (VOC). The alternatives tested included acetone and a soy based product. This project could identify a number of cleaners with zero or low content of VOC, who functioned as well as or better than the high VOC cleaners.

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