Cleaning of wafer frames with brushing machines using tap water

Number

169-EN

Section

General Section

Use

Sector

General manufacturing, e.g. machinery, equipment, vehicles, other transport equipment
Manufacture of computer, electronic and optical products, electrical equipment

Function

Solvent

Process

Manual activities involving hand contact
Other

Product category

washing ad cleaning products

Application

Cleaning of wafer frames

Abstract

Manufacturer of electronic components cleaned wafer frames made of fibre glass plastic using a continuous flow brushing machine with tap water. Formerly, components were cleaned manually with solvents.

Substituted substances

Naphtha (petroleum), hydrotreated heavy

CAS No. 64742-48-9 EC No. 265-150-3 Index No. 649-327-00-6

Chemical group

Hydrocarbons

Classification: hazard statements

H350 May cause cancer
H340 May cause genetic defects
H304 May be fatal if swallowed and enters airways

Petroleum gases, liquefied, sweetened

CAS No. 68476-86-8 EC No. 270-705-8 Index No. 649-203-00-1

Chemical group

Hydrocarbons

Classification: hazard statements

H220 Extremely flammable gas
H350 May cause cancer
H340 May cause genetic defects

Alternative Substances

Water

CAS No. 7732-18-5 EC No. 231-791-2 Index No.

Chemical group

Non-metal oxides

Reliability of information

Evidence of implementation: there is evidence that the solution was implemented and in use at time of publication

Reason substitution

other toxic effects
physical hazards
CMR

Other type of alternative

Brushing machine

Hazard Assessment

Substances to be substituted: Naphtha (petroleum), hydrotreated heavy may cause cancer cat. 1B, according to Annex VI of Regulation (EC) No 1272/2008 (CLP Regulation). It fulfils the criteria to be listed in the Substance Database according to SUBSPORTplus Screening Criteria (SDSC). Petroleum gases, liquefied, sweetened may cause cancer cat. 1A, according to Annex VI of Regulation (EC) No 1272/2008 (CLP Regulation). It fulfils the criteria to be listed in the Substance Database according to SUBSPORTplus Screening Criteria (SDSC). Alternative substance: The alternative product is tap water and is not listed in the SUBSPORTplus Database and has no harmonised classification according to Annex VI of Regulation (EC) No 1272/2008 (CLP Regulation).

Description of Substitution

Wafer frames are made of fibre glass plastic. The wafer is glued to the frame using a special foil (UV exposed acryl adhesive). After the foil is removed some glue remains on the frames. This was removed manually by solvents. Thereafter the frames were reused. Now the enterprise cleans the wafer frames soiled with glue residues in a continuous flow brushing machine by tap water. The dirt is brushed off with the aid of tap water, which rinses, lubricates and cools the brushes and carries away the dirt. After brushing, the parts are dried. The same quality is achieved as earlier on when parts were cleaned manually with solvents.

Case/substitution evaluation

Solvents containing hazardous substances for the removal of glue can be replaced with tap water. The new solution is safer and more environmentally-friendly.

State of implementation

In use

Date and place of implementation

2005 in Germany

Availability ofAlternative

on the market

Producer/Provider

http://www.otto-dilg.de

Type of information supplier

User

Further information

More information could be found in the Cleantool-Database: www2.cleantool.org

Date, reviewed

November 26, 2021