Medium to large size cooling systems for buildings and industrial plants: Chillers with natural refrigerants.

Number

236-EN

Section

General Section

Use

Sector

Building and construction work
Electricity, steam, gas water supply and sewage treatment
Manufacture of rubber products
Manufacture of plastics products, including compounding and conversion
Other

Function

Refrigerants

Process

Other

Product category

Heat transfer fluids
other

Application

Cooling systems

Abstract

Two Danish companies have started a production of medium to large cooling units (50-400 kW) that utilize simple hydrocarbons as refrigerants instead of hydrofluorocarbons. The two companies make about 150 units per year, mostly for the domestic market but exports to other countries have started.

Substituted substances

Hydrofluorocarbon gases

CAS No. EC No. Index No.

Chemical group

Hydrofluorocarbon gases

Other adverse effects

Strong greenhouse gases

Alternative Substances

Propane

CAS No. 74-98-6 EC No. 200-827-9 Index No. 601-003-00-5

Chemical group

Hydrocarbon, aliphatic, saturated

Classification: hazard statements

H220 Extremely flammable gas

Isobutane

CAS No. 75-28-5 EC No. 200-857-2 Index No. 601-004-00-0

Chemical group

Hydrocarbon, branched, saturated

Classification: hazard statements

H220 Extremely flammable gas

Reliability of information

Evidence of assessment: there is evidence of an official (positive) assessment of the substitution
Evidence of implementation: there is evidence that the solution was implemented and in use at time of publication

Reason substitution

ecotoxicity
physical hazards

Hazard Assessment

Substances to be substituted: HFC refrigerants are Green House gasses with global warming potential (GWP) values between 50 and13,000) they contribute significantly to the obstruction of the ozone layer. Alternative substances: Natural refrigerants are short chain hydrocarbons (GWP-values < 20). Propane is a flammable gas.

Description of Substitution

Chillers with hydrocarbons. Two Danish companies have started the production of hydrocarbon chillers in the medium to larger range (50– 400 kW). The two competing companies make about 150 units per year, and most of the units are installed in Denmark, but exports to e.g., Norway, UK and Germany have started. The energy efficiency is better than that of HFC systems (about 10 %) and the price is about 20 % higher compared to HFC systems. In Denmark and Norway, the price is the same as for HFC systems due to the tax on HFC refrigerant. The payback time for countries without tax is typically one to two years. A number of hydrocarbon chillers are nowused to cool the new University Hospital in Aarhus (Skejby) DK, and in addition, two high-temperature heat pumps produce hot water at 80°C using hydrocarbon as working fluid.

Case/substitution evaluation

Chillers using compressible hydrocarbon gases are becoming more prevalent on the market. Although using flammable gasses (H221), the technology has proven to be significantly safe as well as having much less impact on global warming and not being ozone depleting. Natural refrigerants have proven to be safe, cleaner and use less energy than their HFC counterparts.

State of implementation

In use

Availability ofAlternative

On the market

Producer/Provider

www.sabroe.com www.bundgaard-koleteknik.dk

Type of information supplier

Authority
Producer / distributor

Contact

Danish Environmental Protection Agency www.mst.dk

Type of publication and availability

Official documents. Free download as pdf.

Date, reviewed

November 26, 2021