Alternatives for polyurethane coating for drivable and slip resistant surfaces

Number

220-EN

Section

General Section

Use

Sector

Building and construction work

Function

Plating agent

Process

Manual activities involving hand contact

Product category

polymer ppaations and cimpounds

Application

Alternatives for polyurethane coating

Abstract

Alternative polyurethane coatings can be identified by applying GISBAU (German hazardous substances information system for the construction sector). This example covers the replacement of product containing two carcinogens, sensitizer and reprotoxic, by safer and more environmental-friendly alternative.

Substituted substances

6-Methyl-2,4-bis(methylthio)phenylen-1,3-diamine

CAS No. 106264-79-3 EC No. 403-240-8 Index No. 612-113-00-8

Chemical group

Amino compounds, aromatic; sulfides, organic; thioether

Classification: hazard statements

H302 Harmful if swallowed
H317 May cause an allergic skin reaction
H400 Very toxic to aquatic life
H410 Very toxic to aquatic life with long lasting effects

Naphtha, light arom.

CAS No. 64742-95-6 EC No. 265-199-0 Index No. 649-356-00-4

Chemical group

Hydrocarbons

Classification: hazard statements

H350 May cause cancer
H340 May cause genetic defects
H304 May be fatal if swallowed and enters airways

1-Methyl-2-pyrrolidone

CAS No. 872-50-4 EC No. 212-828-1 Index No. 606-021-00-7

Chemical group

Lactams

Classification: hazard statements

H360D May damage the unborn child
H335 May cause respiratory irritation
H315 Causes skin irritation
H319 Causes serious eye irritation

Tris(2-ethylhexyl) phosphate

CAS No. 78-42-2 EC No. 201-116-6 Index No.

Chemical group

Phosphoric acid esters

m-Tolylidene diisocyanate

CAS No. 26471-62-5 EC No. 247-722-4 Index No. 615-006-00-4

Chemical group

Isocyanates

Classification: hazard statements

H351 Suspected of causing cancer
H330 Fatal if inhaled
H335 May cause respiratory irritation
H315 Causes skin irritation
H319 Causes serious eye irritation
H334 May cause allergy or asthma symptoms or breathing difficulties if inhaled
H317 May cause an allergic skin reaction
H412 Harmful to aquatic life with long lasting effects

Other adverse effects

The substance is: 2B carcinogen (IARC), as listed in the Substance Database according to SUBSPORT Screening Criteria (SDSC).

Alternative Substances

Diphenylmethanediisocyanate, isomers and homologues

CAS No. 9016-87-9 EC No. Index No.

Chemical group

Organic isocyanates

Reliability of information

Evidence of implementation: there is evidence that the solution was implemented and in use at time of publication

Reason substitution

CMR
PBT
neurotoxicant
ecotoxicity

Hazard Assessment

Substances to be substituted: Ingredients of the substituted product Sikafloor®-350 N Elastic have many hazardous properties which may cause cancer and sensitization by skin contact, may cause neonatal damage. 6-methyl-2,4-bis(methylthio)phenylen-1,3-diamine may cause an allergic skin reaction, according to Annex VI of Regulation (EC) No 1272/2008 (CLP Regulation). It fulfils the criteria to be listed in the Substance Database according to SUBSPORTplus Screening Criteria (SDSC). Naphtha, light aromatic may cause cancer cat. 1B, according to Annex VI of Regulation (EC) No 1272/2008 (CLP Regulation). It fulfils the criteria to be listed in the Substance Database according to SUBSPORTplus Screening Criteria (SDSC). 1-methyl-2-pyrrolidone is a Substance of very high concern and is included on the REACH restriction list, according to Article 73 of Regulation (EG) No. 1907/2006. (REACH Regulation). Tris(2-ethylhexyl) phosphate is not listed in the SUBSPORTplus Database and has no harmonised classification according to Annex VI of Regulation (EC) No 1272/2008 (CLP Regulation). M-tolylidene diisocyanate is a Substance of very high concern and is included on the REACH restriction list, according to Article 73 of Regulation (EG) No. 1907/2006. (REACH Regulation). Alternative substance: The ingredient of alternative Sikafloor®-375, Diphenylmethane diisocyanate, isomers and homologues have no harmonised classification and is not listed on the SDSC.

Description of Substitution

Most large producers of polyurethane coatings offer varieties of products. GISBAU – hazardous substances information system of the German statutory accident insurance for the construction industry (BG BAU) offers advice on how to choose the safest products from a chemical hazard point of view. You can find a short description of GISBAU here on pages 83-88. Products, which are the subject of this example, belong to the group of polyurethane (PU) systems. According to GISBAU they can be categorised into eight hazard classes (product codes): PU10 - PU systems, solvent-free PU20 - PU systems, containing solvents PU30 - PU systems, containing solvents, harmful PU40 - PU systems, solvent-free, harmful, sensitizing PU50 - PU systems, containing solvents, harmful, sensitizing PU60 - PU systems, reaction component based on amine, harmful, sensitizing PU70 - PU installation foams PU80 - PU installation foams, extremely flammable Manufacturers of construction chemicals voluntarily label their products according to the GISBAU coding system. Criteria for product groups and codes are agreed by employers, unions and producers. Using the product codes it is possible to find alternatives e.g. for a product labelled with PU60, which contains the hazardous substances listed above. A possible alternative product, containing alternative substance, labelled with product code PU40 is solvent-free. It does not require classification. The alternative is a two components, solvent free, low viscosity, tough elastic, crack-bridging polyurethane resin and can be used for:

  • crack bridging, trafficable, slip resistant wearing layers
  • car park decks, garage floors and bridges

Case/substitution evaluation

A reduction of health and environmental risks can be achieved using the alternative product. The polyurethane coating for drivable and slip resistant surfaces containing carcinogens, sensitizer and reprotoxic can be substituted with a safer and more environmental-friendly alternative.

State of implementation

In use

Date and place of implementation

2010 in Germany, Austria and other European countries

Availability ofAlternative

On the market

Producer/Provider

https://deu.sika.com/

Type of information supplier

Producer / distributor
Authority

Contact

Accident Insurance of the German Construction Industry (BG BAU)Hazardous Substances Information System for the Construction  Industry (GISBAU) http://www.gisbau.de/index.html

Further information

GISBAU short description in EN published by EU-OSHA, pages 83-88 GISCODE für Polyurethan-Systeme im Bauwesen Einstufungskatalog für Polyurethanharz-Produkte (Stand 08/2008)

Date, reviewed

November 26, 2021