The safe filling of organic liquids

The refilling of organic liquids is not free from potential dangers. It is therefore necessary for appropriate safety steps to be taken. We show you how they work and what you should do - with text and images.

In many sectors and businesses the decanting of liquids into different sized containers is an everyday task. With hazardous substances, however, it is especially necessary to take the appropriate measures to prevent the health and safety of the employees from being put at risk.

Control guidance sheets for added safety

As part of a project, the BAuA has researched what kind of measures these might be. In addition to other results, the project has yielded three control guidance sheets which set out standardised working procedures for the safe decanting of organic liquids. Research has also been conducted into a variety of systems to determine whether different protective measures can guarantee a comparable degree of protection for the employees. A result: for the health and safety of employees, it is important for the suction and filling device to be correctly positioned and to have the right dimensions.

Videos show good working practice

Nine videos which also came to fruition during the project show what good, and above all else, safe working practice should look like. The videos demonstrate both effective and insufficient protective measures on the basis of direct comparison, and can be used for company training and instruction purposes.

Instruction manual for good working practice

The project also resulted in the "Practical Instructions for Good Working Practice - Filling jerrycans, drums and IBC with organic liquids" (Handlungsanleitung zur guten Arbeitspraxis - Befüllen von Kanistern, Fässern und IBC mit organischen Flüssigkeiten). This constitutes a sector-specific guide. The guide supports companies with their risk assessment and their choice of the suitable protective measures. Sections 1-7 of the instruction manual also set out a standardised working procedure which is acknowledged by the Committee on Hazardous Substances (AGS).

For further information please refer to our German Website.

Stationary filling of organic liquids in drums and IBC on powered roller conveyor (SLF 212a)

Mehr erfahren

Stationary filling of organic liquids in drums and IBC on pallets (SLF 212b)

Mehr erfahren

Stationary filling of organic liquids in jerrycans, drums and IBC using a pump nozzle (SLF 212c)

Mehr erfahren

Comparison of the effectiveness of an integrated extraction system and a manually operated suction system

Mehr erfahren

Publications

Validation of control guidance sheets for filling of containers with organic solvents

Essay 2015

A new measurement strategy has been developed for validation studies of Control Guidance Sheets (CGS) in the framework of control banding. It consists of simultaneous stationary measurements at the local exhaust ventilation (LEV) and in the working area accompanied by personal air sampling at the …

To the Publication

Filling jerrycans, drums and IBCs with organic liquids

Cooperation 2016

This Practical Instructions for good working practice was compiled jointly by the German Federal Institute for Occupational Safety and Health (BAuA) and the German Association of Chemical Distributors e. V. (VCH).

Chapters 1-7 of this manual represent process and substance-specific criteria …

To the Publication

Research Project

Further Information